Sucess story

Plexus

Plexus transforms quality management with Bonita

Plexus is a global leader in electronic manufacturing services (EMS), founded in 1979 in the United States. The company provides end-to-end design, manufacturing, and supply chain solutions to highly regulated industries including healthcare, aerospace, defense, and industrial automation. With over 20,000 employees and 20 manufacturing facilities across the Americas, Europe, and Asia, Plexus delivers mission-critical products at scale with a commitment to quality and continuous improvement.

Manufacturing

Industry

20,000

Coverate

Processes

Success story image

The Challenge: Scaling with a failing system

Plexus had outgrown its internally developed quality management solution. The system, once effective, became rigid and costly. Inconsistencies in quality processes across sites, rising implementation expenses, and a lack of real-time operational visibility created bottlenecks in project delivery and weakened customer responsiveness.

Business Goals

To modernize and streamline their operations, Plexus defined clear objectives:

  • Establish global process standardization
  • Enable real-time visibility and tracking
  • Reduce operational costs
  • Enhance customer satisfaction through better service reliability

Why Bonita?

Bonita offered the scalability and flexibility Plexus needed. Its process-centric design allowed teams to automate complex workflows, enforce quality controls, and adapt to evolving business needs without costly rework.

Key Implementation Highlights

  • End-to-end BPM workflows to replace fragmented tasks
  • Configurable approvals for agile, auditable processes
  • Built-in risk evaluation tools
  • Integration with Power BI for dynamic reporting and analytics
  • Connection with internal action management systems

Results That Matter

Plexus saw clear, measurable outcomes:

  • 💰 15% reduction in annual costs (~$9 million saved)
  • 50% reduction in development time
  • 🚀 25% faster introduction of new projects
  • 📊 Real-time, centralized visibility
  • 😀 Higher customer satisfaction thanks to streamlined service delivery
"Bonita enabled a level of efficiency and control in our quality management we couldn't have reached with our previous system."
— Carlos Nuñez, Software Engineer, BPM Sub-Division Lead

Ready to accelerate your quality processes like Plexus? Talk to one of our experts and see how Bonita can drive your business transformation.

Ready to orchestrate your AI operations?

Schedule a personalized demo and see how Ofelia can transform your AI infrastructure.

Get a demo

See what Bonita can do for your team.

Talk about your situation. We’ll show you what’s possible and who can deliver it.

Request a demo

Delivered with Aprico Consultants

Work with Aprico Consultants on a similar project

1

Tell us what you’re working on

2

We match you to the right Aprico contact

3

We don't leave you waiting

Request an introduction

You’ll be directed to the Accenture partner page to complete your request

Gl

Accenture

Strategic partner

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Phasellus sagittis dapibus euismod. Aenean non fringilla erat. Lorem ipsum dolor sit amet, consectetur adipiscing elit. Phasellus sagittis dapibus euismod.

Community page

More sucess stories

All articles
Generative AI

Case Studies

Generative AI: The new co-pilot for your business processes

How can LLMs transform a standard workflow into a smart, adaptive system? Discover how Bonitasoft integrates AI to automate decision-making and reduce manual tasks...

Posted february 25, 2026

7 min read

AI-Powered Automation

Product

AI-Powered Automation: The Future of Workflows

Explore how AI is revolutionizing workflows, making them smarter and more efficient. Discover how Ofelia integrates AI to streamline processes and boost productivity...

Posted January 15, 2027

8 min read

Work that scales with your enterprise

Recognition and projection of how work evolves across your organization